Automatic Polymer Preparation Unit - China Suppliers and Factory for Continuous Chemical Liquid Production
The Automatic Dosing system Working Process:
The chemical dosing system Controlled by the electrical panel, the Powder Dosing system can run in Automatic or manual mode. In Automatic cycle, when the level of the solution is low, and the chemical dosing unit rotary sensor of the powder detect a full hopper, the water solenoid valve is activated and the powder feeding system starts, leading to pre-mixing in a cyclonic movement before entering the first mixing tank.
The flocculant dosing system tank is divided into three compartment: mixing tank, maturation tank, and service tank. Each one has its own mixing device, to assure total dissolution of the chemical powder.
The powder dosing system mixers are in continuous stirring action in order to assure the polymer dosing homogenous solution before delivery. The chemical dosing or polymer pumping system is easily connected to the chemical dosing unit, with special protection from dry run. The polymer dosing system provided continuous ready solution.
Automatic Dosing system can select PAM Based on demand.
It is safe, convenient, reliable and has a wide range of applications. It is especially suitable for papermaking industry, industrial wastewater treatment and municipal wastewater treatment plants, waterworks and Industries requiring the use of flocculant solution.
1. Continuous preparation of three tanks (mixing tank, equalizing tank and storage tank) is easy to operate and maintain with the lowest manpower cost.
2. Uniform and moderate formulation concentration can reduce the occurrence of granulation (block) caused by improper manpower allocation, avoid pipeline or pump blockage, and increase unnecessary personnel maintenance costs and powder expenditure.
3. The equipment is controlled by PLC in the whole preparation process. It can automatically intermittent, continuous operation and stop cross stirring function to make solution fusion uniform.
How does the Automatic Dosing System control the feeding process?
The system is controlled by an electrical panel and can run in automatic or manual mode. In automatic mode, when the solution level is low and the sensor detects a full hopper, the water solenoid valve activates and the powder feeding system automatically starts pre-mixing.
What are the three compartments in the flocculant dosing tank?
The dosing tank is divided into three distinct compartments: the mixing tank, the maturation tank, and the service tank. Each compartment has its own mixing device to ensure the complete dissolution of the chemical powder.
How does the system prevent pipeline or pump blockages?
By maintaining a uniform and moderate formulation concentration, the system reduces the occurrence of granulation (clumping) caused by improper manual allocation, effectively avoiding pipeline or pump blockages.
What kind of control system manages the preparation process?
The entire preparation process is controlled by a PLC system. It manages automatic intermittent or continuous operations, as well as stopping cross-stirring functions to ensure uniform solution fusion.
What are the main applications of the prepared polymers?
Prepared polymers are primarily used to achieve coagulation and flocculation for particle removal in both drinking water and wastewater treatment. They are also highly instrumental in efficient sludge dewatering applications.
Which industries are most suited for this dosing system?
It is highly suitable for the papermaking industry, industrial wastewater treatment, municipal wastewater treatment plants, waterworks, and any industry requiring the precise preparation of flocculant solutions.