Automatic Polymer Preparation Unit - China Suppliers and Factory for Continuous Chemical Liquid Production
Working Principle
The Automatic Dosing system Working Process:
The chemical dosing system Controlled by the electrical panel, the Powder Dosing system can run in Automatic or manual mode. In Automatic cycle, when the level of the solution is low, and the chemical dosing unit rotary sensor of the powder detect a full hopper, the water solenoid valve is activated and the powder feeding system starts, leading to pre-mixing in a cyclonic movement before entering the first mixing tank.
The flocculant dosing system tank is divided into three compartment: mixing tank, maturation tank, and service tank. Each one has its own mixing device, to assure total dissolution of the chemical powder.
The powder dosing system mixers are in continuous stirring action in order to assure the polymer dosing homogenous solution before delivery. The chemical dosing or polymer pumping system is easily connected to the chemical dosing unit, with special protection from dry run. The polymer dosing system provided continuous ready solution.
Automatic Dosing system can select PAM Based on demand.
It is safe, convenient, reliable and has a wide range of applications. It is especially suitable for papermaking industry, industrial wastewater treatment and municipal wastewater treatment plants, waterworks and Industries requiring the use of flocculant solution.
Features
Continuous preparation of three tanks (mixing tank, equalizing tank and storage tank) is easy to operate and maintain with the lowest manpower cost.
Uniform and moderate formulation concentration can reduce the occurrence of granulation (block) caused by improper manpower allocation, avoid pipeline or pump blockage, and increase unnecessary personnel maintenance costs and powder expenditure.
The equipment is controlled by PLC in the whole preparation process. It can automatically intermittent, continuous operation and stop cross stirring function to make solution fusion uniform.
Applications
Prepared polymers are used to achieve coagulation and flocculation as a means to particle removal in both drinking water and waste water treatment.
Also, polymers are instrumental in efficient sludge dewatering applications.
Frequently Asked Questions
The entire preparation process of the equipment is controlled by a PLC system. It manages automatic, manual, intermittent, and continuous operation, along with a cross-stirring function to ensure uniform solution fusion.
The dosing system tank is divided into a mixing tank, a maturation tank, and a service tank. Each compartment is equipped with its own mixing device to guarantee the complete dissolution of the chemical powder.
By maintaining a uniform and moderate formulation concentration automatically, the system prevents granulation (clumping) which is often caused by improper manual allocation, thereby safeguarding the pipelines and pumps from blockages.
It is highly suitable for the papermaking industry, industrial wastewater treatment, municipal wastewater treatment plants, waterworks, and any other industry that requires the preparation and use of flocculant solutions.
Prepared polymers are utilized to facilitate coagulation and flocculation processes for effective particle removal in both drinking water and wastewater treatment, as well as to assist in efficient sludge dewatering.