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Automatic Polymer Preparation Unit - Continuous Chemical Liquid Production by Leading China Suppliers and Factory

The Automatic Polymer Preparation Unit is an innovative solution designed for seamless feeding and dissolving of dry chemical powders. This advanced equipment enables the automatic and continuous production of high-quality chemical liquids, making it an essential addition for many industries. As a leading manufacturer in China, our factory is committed to delivering reliable and efficient polymer preparation systems. Partner with trusted suppliers to enhance your production processes and ensure consistent quality in your chemical applications

    Working Principle

    The Automatic Dosing system Working Process:

    The chemical dosing system Controlled by the electrical panel, the Powder Dosing system can run in Automatic or manual mode. In Automatic cycle, when the level of the solution is low, and the chemical dosing unit rotary sensor of the powder detect a full hopper, the water solenoid valve is activated and the powder feeding system starts, leading to pre-mixing in a cyclonic movement before entering the first mixing tank.

    The flocculant dosing system tank is divided into three compartment: mixing tank, maturation tank, and service tank. Each one has its own mixing device, to assure total dissolution of the chemical powder.

    The powder dosing system mixers are in continuous stirring action in order to assure the polymer dosing homogenous solution before delivery. The chemical dosing or polymer pumping system is easily connected to the chemical dosing unit, with special protection from dry run. The polymer dosing system provided continuous ready solution.

    Automatic Dosing system can select PAM Based on demand.

    It is safe, convenient, reliable and has a wide range of applications. It is especially suitable for papermaking industry, industrial wastewater treatment and municipal wastewater treatment plants, waterworks and Industries requiring the use of flocculant solution.

    Features

    Three-Tank Continuous Preparation

    Continuous preparation of three tanks (mixing tank, equalizing tank and storage tank) is easy to operate and maintain with the lowest manpower cost.

    Uniform Formulation Concentration

    Uniform and moderate formulation concentration can reduce the occurrence of granulation (block) caused by improper manpower allocation, avoid pipeline or pump blockage, and increase unnecessary personnel maintenance costs and powder expenditure.

    Automated PLC Control

    The equipment is controlled by PLC in the whole preparation process. It can automatically intermittent, continuous operation and stop cross stirring function to make solution fusion uniform.

    Applications

    Prepared polymers are used to achieve coagulation and flocculation as a means to particle removal in both drinking water and waste water treatment.

    Also, polymers are instrumental in efficient sludge dewatering applications.

    Frequently Asked Questions

    How does the Automatic Dosing System control the preparation process?
    The entire preparation process of the Automatic Dosing System is controlled by an electrical panel and PLC. It can run in either automatic or manual mode, featuring automatic intermittent and continuous operation to ensure uniform solution fusion.
    What are the three compartments in the flocculant dosing system tank?
    The flocculant dosing system tank is divided into three distinct compartments: the mixing tank, the maturation tank, and the service tank. Each compartment is equipped with its own mixing device to ensure the complete dissolution of the chemical powder.
    How does the system prevent pipeline or pump blockages?
    By providing uniform and moderate formulation concentration, the system reduces the occurrence of granulation (clumping) caused by improper manual handling, effectively avoiding pipeline or pump blockages and reducing maintenance costs.
    Which industries are best suited for this Automatic Dosing System?
    It is highly suitable for the papermaking industry, industrial wastewater treatment plants, municipal wastewater treatment plants, waterworks, and any other industries that require the use of flocculant solutions.
    What are the primary applications of the prepared polymers?
    Prepared polymers are mainly used to achieve coagulation and flocculation for particle removal in both drinking water and wastewater treatment. Additionally, they play an essential role in efficient sludge dewatering applications.