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Performance Introduction Of Microporous Ceramic Plate Fine Bubble Diffuser

Skyline’s Micro Nano Bubble Generator is a new generation of high efficiency and energy saving water treatment technology,its application range is particularly wide industry. It has huge development potential, as the functional properties of bubble,bubble with anion, speed slow, ozone bubble explosion equivalent can have antiseptic effect, gradually become smaller bubbles...etc.) familiar, and mature technology and development, will continue to expand its use range, market growth will follow.

    Product Details

    This product utilizes an increased gas-liquid contact area to enhance the total amount of gas dissolved in the liquid. Gas passes through the extremely small pores of a nano-scale microporous ceramic aeration plate, dispersing into tiny mist-like microbubbles with diameters between 0.05 and 0.5 mm in the liquid. As the microbubbles rise, oxygen dissolves into the water, achieving efficient oxygenation. Dissolution efficiency is directly proportional to the gas release depth. This product's aeration plate has a pressure resistance of up to 700 kPa and can be used in liquids less than 60 meters deep. In areas without a power supply, it can be used directly with a high-pressure oxygen tank without requiring electricity.

    Product Features

    High Absorption Efficiency: The microporous ceramic plate has a pore size of 0.5-0.8 micrometers, and the diameter of the mist-like bubbles is 0.05-0.5 mm.

    Under standard recommended flow conditions, the oxygen dissolution value (SOTE) is 35% at a water depth of 1 meter, and the absorption rate increases by 5-8% for every 0.5 meters of increased depth. High Pressure Resistance: The ultimate pressure resistance reaches 700 kPa.

    Corrosion Resistance: Resistant to seawater corrosion and UV radiation, with a service life of 5-8 years.

    Easy Installation: Uses quick-connect fittings for convenient installation.

    Flexible Combination: Can be used individually or in combination.

    High Energy Efficiency: Operates normally at a pressure of 150-200 KPA.

    Debugging Procedures and Methods

    1. 1. After installing the nanoscale microporous ceramic aeration plate according to the typical installation diagram, ensure that the nanoscale microporous ceramic aeration plate is placed horizontally in the water.  Re-check that all components are properly installed and undamaged.
    2. 2. Adjust the outlet pressure of the gas source (liquid oxygen cylinder) to 350 KPA. Set the outlet pressure regulating valve pressure to 150-200 KPA. (Adjust according to oxygen supply requirements)
    3. 3. Slowly open the flow meter valve. When a small amount of bubbles appear on the surface of the aeration ceramic, re-check all pipe joints for leaks. If there are no leaks, adjust the flow meter to the required flow rate.

    Working Principle

    1. This product utilizes an increased contact area between gas and liquid to enhance the total amount of gas dissolved in the liquid.  The gas passes through the extremely small pores of a nano-scale microporous ceramic diffuser plate, dispersing into tiny mist-like microbubbles with diameters between 0.05 and 0.5 mm in the liquid. As the microbubbles rise, oxygen dissolves into the water, achieving efficient oxygenation. The dissolution efficiency is directly proportional to the gas release depth. This product's aeration plate has a pressure resistance of up to 700 KPA and can be used in liquids with a depth of less than 60 meters.  It can be used directly with a high-pressure oxygen tank in areas without a power supply, requiring no electricity.

    Routine Maintenance

    1. Routine maintenance of the nano-scale microporous ceramic aeration plate involves regularly cleaning the surface of the ceramic plate. The specific cleaning methods are as follows:
    2. 1. Normal Cleaning: Manually use a hard nylon brush (metal brushes are not allowed) to remove clay or other dirt from the surface of the nano-scale microporous ceramic aeration plate. High-pressure water guns can also be used for rinsing. After the surface is cleaned, thoroughly dry the nano-scale microporous ceramic aeration plate before placing it in clean water. Use 1500-mesh or 2000-mesh ordinary sandpaper to polish the surface of the ceramic plate until the old surface layer is removed.  Determine whether repeated cleaning is necessary based on the results, until a satisfactory result is achieved. Under normal circumstances, the above cleaning methods can solve most of the clogging problems of the nano-scale microporous ceramic aeration plate. If the cleaning effect is still unsatisfactory, consider acid cleaning.
    3. 2. Acid Cleaning: Before acid cleaning, perform normal cleaning. After normal cleaning, thoroughly dry the nano-scale microporous ceramic aeration plate. Pour 5-10% dilute hydrochloric acid into a container of appropriate size (the concentration of dilute hydrochloric acid should not exceed 10%). Immerse the nano-scale microporous ceramic aeration plate in the acid solution, ensuring that the liquid level is approximately 3mm above the surface of the ceramic plate. Soak for 12 hours. After soaking, rinse with clean water and then aerate in clean water for 15 minutes to completely blow out the acid solution from the nano-scale microporous ceramic aeration plate. Based on the cleaning results, determine whether to repeat the cleaning until a satisfactory result is achieved.

    Application Fields

    1. 1. Aquaculture: Industrial recirculating aquaculture systems, industrial semi-recirculating aquaculture systems, flow-through aquaculture, pond aquaculture, cage aquaculture, hatchery, temporary holding tanks, aquarium and ornamental fish farming, increasing stocking density, reducing farming costs, and emergency backup during power outages.
    2. 2. Live Fish Transportation: Increasing live fish transportation density, reducing mortality rates, and lowering transportation costs.
    3. 3. Live Fish Processing: Carbon dioxide anesthesia, reducing stress response of live fish in holding tanks.
    4. 4. Wastewater and Sewage Treatment: High-efficiency aeration, oxygen supplementation, and pH control using carbon dioxide. VII. Product Advantages

    5. Our advantage
    6. 1. High pressure resistance, good sealing performance, and not easy to clog.
    7. 2. The ceramic surface is flatter, with higher strength, no long streaks, and no cracking.
    8. 3. Compared with similar specifications in the industry, it is heavier and less likely to move in the water.
    9. 4. The ceramic thickness is twice that of the same industry.
    10. 5. The pore size is 0.8 micrometers, and the pores are uniform. Compared with the 1.0 or 1.2 micrometer pore size in the same industry, the bubbles are smaller, the oxygen dissolution efficiency is higher, thus saving oxygen and reducing costs.
    11. 6. Higher safety: The ceramic sheet is made of alumina fired at a high temperature of 350℃. The product's safety and hygiene meet ROSH standards and will not react chemically with water. Compared with aeration plates made of alloys (fired with various metals), it is safer.

    Technical Parameters

    Model

    Dimensions

    (cm)

    Weight

    (Kg)

    Ceramic Area

    (cm²)

    Pressure

    (MPa)

    Max. Pressure

    (MPa)

    Max. Withstanding Pressure (MPa)

    Flow Rate

    (L/min)

    Base Material

    Air Tube

    (Outer Diameter)

    SK350

    37.5*10.4*24

    2

    186

    0.15-0.2

    0.35

    0.7

    1.0-1.5

    ABS

     8mm or 12mm

    SK390

    68.0*8.0*28

    2.5

    390

    0.1-0.15

    0.35

    0.7

    1.0-1.5

    ABS

    8mm or 12mm

    Product Images and Working Effect Diagrams

    Diffuser1

    Application Areas

    1. Recirculating Aquaculture Systems (RAS): Pure oxygen aeration, biofilter aeration, reservoir aeration
    2. Flow-through Aquaculture: Pure oxygen aeration, reservoir aeration
    3. Open Pond Aquaculture: Pond aeration, localized emergency aeration in feeding areas
    4. Microbial and Microalgal Cultivation: Aeration
    5. Others: Denitrification, aeration

    XIII. Project Case Studies

    ● Target Species: Rare aquatic organisms of the Yangtze River
    ● Farming Area: 2400 m²  
    ● Farming Model: Industrialized recirculating aquaculture system
    ● Construction Content:  Several independent recirculating water treatment systems will be installed for different functional areas, along with a digital management system,
    to meet the needs of different farming stages. The entire production process includes broodstock conservation system, fry rearing system, circular raceway incubation system, source water treatment, and induced spawning operation area.
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